ProSIM works with power plant designers, OEMs, and operators to provide collaborative R&D and design support.
ProSIM conducts stress and thermal analysis of the equipment during design or operating stage. Fatigue analysis to predict the creep and thermo-mechanical fatigue damage to estimate the cycles to failure.
Conduct the crack growth analysis using non-linear finite element method (FEM) analysis to predict and visualize 3D non-planar crack propagation under operating duty cycle loads.
ProSIM is engaged in damage tolerance based design of rotating and static parts gas and steam turbines.
ProSIM has been partnering with operators and OEMs for remaining life assessment and extension of turbines, boilers, piping and other accessories in power plants.
ProSIM conducts a variety of advanced training programmes for the benefit of engineers from power plants for finite element analysis, fatigue analysis, fracture mechanics, remaining life assessment and related topics.
Clients:
Below is a partial list of some of our important clients:
• Bohler
• GE Power Systems
• National Hydroelectric Power Corporation Ltd. (NHPC)
• National Thermal Power Corporation (NTPC)
• Mangalore Refinery and Petrochemicals Ltd. (MRPL)
• Raichur Thermal Power Corporation
• Alstom
• Baba Atomic Research Center (BARC)
• Indira Gandhi Center for Atomic Research (IGCAR)
• National Power Corporation (NPC)
components Studied
- Steam Turbines
- Pressure Vessels, Piping and Pumps
- Heat Exchangers
- Boilers
- Enviornmental Equipments
- Structures, Foundations, Cooling Tower..etc
Design, Analysis Services
- Advanced Finite Element Analysis
- Structural/Transient/Vibrational Analysis
- Thermal/Heat Modeling
- Piping Analysis
- Seismic Analysis
- Soil Structure Interaction Studies
- Fluid Structure Interaction Studies
- Structrual Integrity Assessment
- Material Characterisation/Evaluation
- Fatigue Durability Assessment
- Weld Fatigue Analysis
- Thermo Mechanical Fatigue Analysis
- Creep - Fatigue Interaction
- Fracture Mechanics Simulation
- Residual Life Assessment
- Optimisation - Product, Process, Material, System Integration
- Matellugical Studies, Failure Investigation Studies
- Code Reviews - ASME,AWS ..etc
Typical Projects Executed
- Design of rotor discs
- Design of turbine blades
- Forging and heat treatment of compressor blades
- Materials model to simulate the distortion due to density gradients in compaction and sintering
- Reactor inspection vehicle design
- Robotics for inspection systems
- Core rod flex body contact and dynamics
- Creep and fatigue assessment of hot parts
- Pressure vessel design
- Crack growth and damage tolerance analysis
- Fatigue life estimation of welded components
- Multi-Disciplinary and multi-objective optimization
- Fatigue of boilers and pressure vessels
- Failure analysis of piping in
- Thermo-mechanical FEM analysis of a variety of pressure vessel components.
- Stress Analysis of Low Pressure Steam Turbine Blades
- Transient Thermal Analysis of Steam Headers
- Stress Analysis of High Integrity Gear Case for Marine Applications
- Deflection Analysis Gas distilation plant structure
- Seismic Analysis of Cooling Towers
- Thermal Modeling of Heat Exchanger
- Life Estimation of Steam Turbine rotor
